Steel scrap press compactor machine, also known as a hydraulic compactor or baler, is a type of industrial machinery used to compress metal waste such as steel scrap into dense rectangular blocks called "bales". This process is typically carried out in recycling facilities or industries that generate large quantities of metal waste.
Key Components and Features:
1. Hydraulic System: At the heart of the machine is a powerful hydraulic system that applies force to compress the steel scrap. The hydraulic pump creates high pressure, which is then transferred through hydraulic cylinders to the ram (compression head) that pushes down on the material.
2. Frame and Structure: The machine is built with a robust frame to withstand the forces generated during compression. It often includes safety features like guards to protect workers from injury.
3. Ram (Compression Head): This is the moving part of the machine that pushes down on the steel scrap. Its size and shape are designed to optimize the compression process.
4. Feeder System: This is where the steel scrap enters the machine. It can be a simple chute or a more complex conveyor system depending on the volume of material being processed.
5. Bale Handling: Once compressed into bales, the machine typically has a mechanism for handling these bales. This could include an automatic ejection system or a manually operated crane hook-up.
6. Safety Features: To ensure worker safety, machines are equipped with various safety features such as interlocks, emergency stop buttons, and protective barriers around moving parts.
7. Control Panel: This allows operators to control the machine's functions, monitor its performance, and adjust settings as needed.
Benefits:
- Space Efficiency: By converting loose metal scraps into compact bales, the storage space required is significantly reduced.
- Cost Savings: Reduced storage space translates into lower costs for transportation and handling.
- Environmental Impact: Recycling steel reduces the need for raw materials extraction and minimizes environmental impact by reducing landfill waste.
- Ease of Transport: Baled metal is easier and cheaper to transport compared to loose metal scraps.
Operation: The process typically involves:
1. Feeding the steel scrap into the machine through the feeder.
2. The hydraulic system is activated, causing the ram to descend and compress the material.
3. The compressed material forms a bale, which is then ejected or handled according to the machine's design.
4. The cycle repeats as more material is fed into the machine.
Maintenance: Regular maintenance is crucial to keep the machine running efficiently and safely. This includes checking and replacing worn parts, ensuring the hydraulic system is clean and properly lubricated, and conducting routine inspections to address any potential issues before they become major problems.
If you're interested in purchasing or learning more about steel scrap press compactor machines, it would be beneficial to consult with a reputable supplier or manufacturer who can provide detailed information based on your specific needs and budget.
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Please contact with us if you have any questions.
Parameters: | Model | DCM630 | DCM800 | DCM1000 |
| Chamber Size | 3000x2000x1200mm | 3000x2500x1300mm | 3500x2500x1300mm |
| Bale Size | 600x600mm | 700x700mm | 700x700mm |
| Bale Weight | 700-1000kg | 800-1200kg | 900-1500kg |
| Bale Density | 1500-2000kg/m3 | 1500-2000kg/m3 | 1500-2000kg/m3 |
| Motor Power | 4x37kw | 4x45kw | 5x45kw |
| Machine Weight | 65280kg | 84980kg | 115600kg |
| Machine Size | 6960x5450x5350mm | 7160x5880x5330mm | 8520x6350x5840mm |
Features:
> Latest design of the machine to let you use the best the machine all the time.
> Adopts china famous pump to keep baler machine run smoothly.
> Long warranty time of the baler machine, you are no need to worry about the after-services.
> Enough spare parts with lower cost to keep the machine non-stop.
> Strong structure of the machine, reliable, stable and durable, let you make more money.
> One Button automatic PLC Control, just need to push one button, you can operate the machine continuously.
> Stable hydraulic system to keep the machine run well.
> Lifelong after services let you have no any concern, get more porfits.
FAQ:
> What is after-services of Powerful Steel Scrap Baling Press?
We provide training and installation services, we can guide you how to install, test, use, operate and maintain the baler machine for free, which also include video support, email services, and in a word, we can get everything done.
> How to maintain Fully Automatic Iron Scrap Baling Machine Made In America?
When you were operating the baler machine, you need to clean the oil tank every 3 months, and check the wire, and oil pipe leakage or not, and also check the bolt every shift, you can find all maintenance items in the user manual.
> What are all the skills required to operate a Compressing
Steel Scrap Baler machine manufactured by Diloya?
No special skills, just read the user manual carefully before operating the baler machine, if you have any questions, feel free to contact with us, we can help you at any time.
> What is warranty time of the 500Ton Steel Wire Compactor?
The warranty time of the baler machine is 12 months normally, also can you can pay extra fees for more times such as 24 months or 36 months, within the warranty time, we are responsible for the baler machine except the spare parts.
> Do you have a customer case of Metal scrap Compactor Machine in our country for our reference?
We have many customers over the world, and one issue that we all signed the secret agreement with our customers, and then are not wiling to let other customers to visit their machines, as we all know, Peers are enemies.
> How to operate Heavy Duty Steel Wire Baling Machine?
This baler is machine is very simple, just operate per user manual is ok, you can contact with us if you have any questions any time, we can guide you how to operate the baler machine.
> What is payment term of Big Waste Steel Baler?
The payment of the baler machine is 30% TT as deposit, and 70%TT balance paid 7 days before shipment, and LC is also acceptable, it is flexible depends on amount of the baler machine.
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