Hydraulic press is an excellent tool for recycling metal scrap, primarily due to its ability to exert significant force with minimal effort.
Here's how you can use a hydraulic press in the process of recycling metal scrap:
1. Sorting and Cleaning - Sorting: Begin by sorting the scrap metal into different types (steel, aluminum, copper, etc.) and sizes. This step is crucial as it ensures that similar metals are processed together, which is more efficient. - Cleaning: Clean the scrap metal to remove dirt, oil, or other contaminants. This improves the quality of the recycled metal and reduces the risk of damage during the recycling process.
2. Baling - Using a Hydraulic Press: A hydraulic press can be used to compact the scrap metal into bales. This is done by placing the scrap into a chamber and using the press to compress it tightly. Baling the scrap reduces its volume, making storage and transportation more efficient. - Setting Parameters: Adjust the pressure settings on the hydraulic press to ensure that the bales are compacted enough to hold their shape without being too dense, which could cause damage during transport.
3. Melting - Preparation: Once the scrap is baled, it needs to be transported to a facility equipped for melting. The bales are typically placed into a furnace. - Melting: The scrap metal is melted down under high temperatures. The type of furnace used depends on the specific metals being recycled. For instance, steel might require a blast furnace or an electric arc furnace, while aluminum is often melted in an electrolytic process. - Refining: After melting, the metal is refined to remove any impurities. This might involve further heating, stirring, or the addition of fluxes to remove slag.
4. Reprocessing - Casting: Once refined, the molten metal is poured into molds to create new products. The shape of the mold determines the final product, whether it's ingots, sheets, rods, or other forms. - Quality Control: Throughout this process, quality control measures are taken to ensure that the recycled metal meets the required specifications for its intended use.
5. End Products - Final Products: The recycled metal can then be used to produce new products, such as car parts, building materials, or even new metal scrap for further recycling cycles.
Safety and Environmental Considerations - Safety Gear: Always wear appropriate safety gear when handling scrap metal and operating machinery. - Environmental Impact: Recycling metal conserves natural resources, reduces waste in landfills, and decreases pollution from mining activities.
However, proper disposal of hazardous materials generated during the recycling process must also be considered. By following these steps, a hydraulic press plays a vital role in the efficient and effective recycling of metal scrap, contributing to sustainable practices in the industry.
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Please contact with us if you have any questions.
Parameters:
| Model | CM125 | CM135 |
| Chamber Size | 1200x700x600mm | 1400x900x700mm |
| Bale Size | 300x300mm | 350x350mm |
| Bale Weight | 30-60kg | 50-90kg |
| Bale Density | 800-1200kg/m3 | 800-1200kg/m3 |
| Motor Power | 18.5kw | 22kw |
| Machine Weight | 6540kg | 7560kg |
| Machine Size | 4120x2150x1980mm | 4260x2350x2130mm |
Features:
> Adopts china famous pump to keep baler machine run smoothly.
> Remote Control is optional, can archive automatic operation without worker.
> World famous brand of Siemens PLC to promise you run the machine without any worry.
> Can press varous of metal scraps, non metal scraps, stainless steel scrap, metal chips etc...
> Adopts simple structure, easy to operate and maintain.
> One Button automatic PLC Control, just need to push one button, you can operate the machine continuously.
> Schneider electrical components prolong the service life of the machine.
> 24 hours reply, video, phone call, email support, if any question, we response at first time.
FAQ:
Yes, of course, we not only can take a video of machine running before shipment, we also can take videos, photos of the process of manufacturing the baler for you.
> What kind of wear steel plate does Remote Control Waste Steel Compactor Machine use?
The baler machine use China famous brand wear steel NM450, the NM 45O wear steel plate is durable, stable, anti-wearable, no need to change the wear steel plate in lifetime of the baler machine, and further more, the World famous brand wear plate Hardox 450 is optional.
> How long of warranty time of 125Ton Metal Scrap Press Baler?
The warranty time is 14 months, in another word, 1 year from date of shiping the machine.
For small baler machine, we will not disassemble it when shipping, you just need to add hydraulic oil and connect to the electrical power, then operate per user manual, that is Ok, for bigger one, we will make detail marks when disassembling the machine, you just only need to assemble the machine per marks, that is alright; and you can contact with our technical team when you have any problems.
> Does Y81T Light Metal Compress Baler have PLC control?
Yes, the machine has PLC automatic control, easy to operate and more efficient, and also has manual control, easy to debug and maintain the baler machine.
> What is the weight of 250 Ton Press Baler?
The weight of the machine is different, different type of baler machine is differetn, for small
Vertical Baler machine, the weight is small, and for metal scrap baler machine, the weight is heavy and big.
The baler machine has automatic control and manual control, the manual control is used to debug the machine when the baler machine arrived at your place, and the machine will run in automatic control when normal working, and that will be more efficient in automatic control.
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